Monday, October 7, 2013

Samsung’s production networks in Asia

Asia has been an important destination for Samsung’s direct investment for a number of reasons. In addition to the company’s interest in recovering cost competitiveness by utilizing the low-cost resources available in Southeast Asia, it was also pursuing some of the major customers for its components as well as some of the world’s most dynamic markets.



A Singapore based purchasing office was established in 1991 to speed up the internationalization of production, in part by being a supplier of low-cost parts for Korea-based production sites. Ironically, the purchasing office has directly bought components from Korea-based components suppliers because it is cheaper than going through SEC headquarters in Korea. The office has grown dramatically since its creation and was eventually able to satisfy Singapore’s requirements for the preferential tax treatment granted to regional headquarters. The vertically integrated operations in China were set up more quickly than those in Southeast Asia, possibly reflecting the firm’s increased confidence in overseas production. Since 1994, Samsung has announced the creation of other integrated production complexes in its strategic markets.

To date, interaction between Samsung’s two Asian subnetworks has been mostly limited to CRTs sent from Malaysia to a China CTV affiliate and Chinesemade VCR components sent to a Thai affiliate. This is because the two subnetworks were originally designed to serve two largely separate Asian markets. The key intermediary is the Singapore-based purchasing office, which purchases and distributes a huge amount of components among the Samsung affiliates and those of their Japanese counterparts in the regions.33 However, the most important intra-firm transactions are still highly centralized, occurring between the affiliates and the Korea-based product division, or between the affiliates and the Korea-based global marketing division

The separateness of the two subnetworks may prove a competitive disadvantage. Japanese producers in the region usually divide their product mix geographically according to the subsidiary’s technological capability, facilitating the achievement of scale economies. By comparison, Samsung’s production networks in Asia are still at a primitive stage, incorporating certain redundancies.

The weakness of Samsung’s performance in the consumer goods sector meant that it found itself with excess capacity in its overseas plants. In practice, this has meant that the offshore plants are underutilized—in spite of their vocation to improve cost-competitiveness—because Samsung’s employee evaluation system is oriented to performance at the plant level, making employees resistant to transferring production overseas when no activity would fill the void at the Korean plant.

This has been much less of a concern in the case of plants producing components, which have been able to sell the majority of their output to other firms operating in the region, particularly Japanese affiliates. Samsung’s Asian networks have thus been able to build on the company’s past history of OEM relationships with Japanese companies. For example, two component-producing.

In fact, Samsung’s Asian television production network has been deeply enmeshed virtually from its inception with those established earlier by Japanese firms. For example, not only does the CRT producer SED-Malaysia sell the bulk of its output to nearby Japanese affiliates of Sanyo, Matsushita, Sharp, and Funai, it also sources about a third of its total components from mostly Japanese suppliers such as NEG and Asahi.34 Clearly, the establishment of offshore production has led to complex interdependence between Samsung and its Japanese competitors.

It was the presence of its Japanese customers that permitted Samsung to reduce the risk inherent in starting capital-intensive production overseas. For example, having already become a successful supplier of CRTs to Japanese CTV producers, SED could be reasonably certain that its Malaysian affiliate could meet demanding Japanese quality assurance requirements SED-Malaysia fills a specific role in the regional division of labor of Japanese firms; by providing 14- inch CRTs, it permits the component subsidiaries of Japanese producers to specialize in larger, more higher value-added picture tubes.

Samsung’s production presence in Asia is increasingly connected to marketing objectives. To that end, the firm has established ties with mainland and overseas Chinese partners, typically as a prerequisite for market entry, in addition to establishing its own distribution channels. Its local joint ventures are thus the mirror of those it established in Korea in the 1970s with Japanese partners, trading production know-how for market access—only now the know-how is Samsung’s.

In at least one case, an affiliate established for the local market  was forced by poor performance to shift to exports. But more generally sales were able to shift from export to local markets.

So far these locally oriented operations have achieved local and even regional linkage between production and marketing activities, but design and product development activities still belong to organizations in Korea: “…we continue to move Korea-based manufacturing sites overseas. Instead, leave the concept of design, development, research institutes at home” But this has left a void in affiliates for which the local market is important. For instance, the Indonesian affiliate distributing CTVs to the local market is searching for locally marketable products that differ from the products designed in Korea for global markets.


In early 1995 SEC formed a new product planning post at its Singapore-based regional headquarters. The team was to concentrate on supporting product design and development activities targeted to the Asian regional market. Yet, there is no sign that this team has actively interacted with the group affiliates  Yet SEC is under pressure to carry out product design closer to individual markets as Japanese and European rivals have increasingly done, frequently co-locating product design with offshore production. Recently, a new executive officer who had worked for the department in charge of product

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